Product 03 · Pharmaceutical literature
Three tiers that add barcode reading and print verification to a pharma literature folder line you already have installed — most to least capable.
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Choose a tier
Each tier reads the barcode on pharma leaflets and verifies print. They differ in capability, changeover speed, how much of your existing hardware is reused, and cost.
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A complete new MJR camera unit: barcode reading on one side and pixel-count-based print verification on the other, in a single unit. Job changeover between different jobs takes seconds — no long setup, unlike the competition. Live images are shown on a PC-based touchscreen monitor.
Best forHighest capability of the three tiers.
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Keyence-based barcode readers paired with print-verification sensors, delivering reliable verification through a PLC-driven HMI that displays live images. Priced below the Z-Camera System.
Best forBest value, with live images on the HMI.
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For sites already running Cognex barcode readers whose fiber-optic sensors cannot reliably detect print on one side or the other of the leaflet. MJR keeps your existing Cognex readers and replaces everything else with an MJR PLC/HMI enclosure that can display barcode images — images operators currently cannot see at all. Installs in one day.
Best forFastest, cheapest add-on for existing Cognex sites.
Production statistics
Production statistics work with all three tiers. The MJR HMI turns every read into numbers a supervisor can act on, and keeps a daily log you can look back on.
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Sheets fed, accepted, scrap and double feeds, with rejects split into top, bottom and both sides.
Yield, run time, throughput and utilization for the shift.
Cost of poor quality per 1,000 good leaflets, based on your cost per leaflet.
Every day is saved to its own dated log. Pick a month and a date on the History screen to review it.
One button sends today's log, or any day from History, to a PC as a CSV file.
Set how many rejects in a row stop the line, or set it to zero to never stop.
Not the same as
This product adds verification to a literature folder that is already installed and running. If you are specifying a complete outsert folding and inspection system — curing, fold inspection and barcode print verification together — that is a separate MJR product.
Next step
We will tell you what can be retrofitted, what it takes, and how fast. Parts lead time runs from immediate to about two weeks; once parts are on hand, installs are typically completed in one day.
