Case studies

Installed work, identified by equipment.

Our customers' names and packaging stay private. These are described by the equipment and systems involved.

Collating and mailing line of the type MJR systems are retrofitted onto.

MJR Camera Matching screen running on the Muller Martini Presto 1550.

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Bindery & mailing

Presto 1550 Retrofit

Situation: A Muller Martini Presto 1550 saddle-stitching line needed matching and barcode verification, competing against the OEM built-in ASIR system.
What MJR did: Installed the MJR Multi-Camera Matching Application as an add-on, with cameras that can be placed anywhere on the line and barcode reading anywhere on the signature as long as it is visible during merging and assembly.
Outcome: Camera Matching on the Muller Martini Presto 1550 is installed and running, and the customer is very happy with its performance. The retrofit was installed in one day. A side-by-side comparison against ASIR is available as a PDF.

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MJR HMI running on the Kirk Rudy 535CS tabber.

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Controls retrofit

Kirk Rudy 535CS Tabber

Situation: Kirk Rudy discontinued support for the 535CS board-level tabber and offered only a new unit purchase.
What MJR did: Redesigned the board-level electronics rather than replacing the machine, and added an MJR inkjet printer that prints on the inkjet base before the tabs are applied. Printing on the tabs themselves is available as an option.
Outcome: The existing tabber stayed in production and gained printing capability it did not have from the factory.

FX FlowMaster line under end-to-end MJR PLC control.

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Controls retrofit

Pitney Bowes FX FlowMaster

Situation: The FX FlowMaster platform — whose manufacturing was later acquired by BlueCrest — was discontinued, leaving the line without original manufacturer support.
What MJR did: Performed a full electronics and PLC redesign so an MJR PLC controls the entire process end to end, with the option to add matching cameras and an address printer.
Outcome: A discontinued platform continues to run under supportable MJR controls, with a clear path to add vision and addressing later.

Video

Watch the systems run.

Video thumbnail: MJR - Water Test Kit Collator — MJR — Water Test Kit Collator · Watch on YouTube

Reference document

MJR Camera Matching vs. Muller Martini ASIR

The printable side-by-side sheet used during the Presto 1550 evaluations.

Download comparison PDF Camera matching product page

Next step

Send us the make and model of your line.

We will tell you what can be retrofitted, what it takes, and how fast. Parts lead time runs from immediate to about two weeks; once parts are on hand, installs are typically completed in one day.

Call 888.824.8606 Request a review